TWH Drive Face Forged Blue +Star Him (Honda Dio)
Description: TWH Drive Face Forged Blue plus Star Him for Honda DIO 50cc-90cc scooter engines. This set allows you to mount the original variator fan overlay and use the provided TWH kickstart star him. TWH Forged Drive Face just bolt-on and are lighter than stock. Most aluminum drive faces strip easy in the splines or other teeth area, but these are forged strong yet lighter than stock!NOTE: THIS IS NOT FOR EARLY MODEL (PRE-1994) AF05E Engines. Must use existing variator fan overlay and nut - not included. If required, please order separately. Recommend using a new belt with this kit. Belt and the belt drive-facing plates KEEP DRY. All, other areas apply moly-graphite grease when assembling. For Honda DIO require belt-size 654-18-30 (Part# BD44DIO-6541830).
Installation: Make sure variator drive face is seated properly and not get its teeth chewed by the Bendix: 1. Slack the belt by opening the CVT clutch gives belt slack to the variator side. 2. Then install the variator drive face while lifting the slack belt further away from the center boss if done properly should not see any splines between variator drive face slop-side and boss flat-side. Should be flushed together. 3. Then install the existing variator fan, washer, and hand-tight nut. 4. Finally, apply blue Loctite, torque nut to 30-35ft-lbs. For reassurance please consult your manufacturer's variator torque specs.
Specifications:Includes the following Drive face, Kickstart star him, and Washer.
• 1x Forged-T6 Alumin Drive Face
• Splines: 19 / ID: 13.5mm / OD: 114mm (Teeth 63) / H: 4.2<13.5mm
• 1x Stainless Steel Kickstart Him w/Washer
• Splines: 19 / ID: 13.5mm / OD: 34.32mm / H: 4<7.3mm
• Made in Taiwan
• Fit Variator Shaft Nut: M12 / Washer: M12 / Socket: 17mm
• Fit Variator Boss 20mm
• Fit Roller Weights: 16x13mm
• Fit Plastic Slides
• Fit Belt Size: 654x18x30mm
• Fit Belt Size: 669x18x30mm
• Fit Compression Spring: 1k, 1.5k, 2k rpm
• Fit Dowel Pin Set (8x14mm)
• Fit DIO 50/90cc+
Supported Models: TFC CVT KIT (Part# 179-2); Honda Dio AF16 AF18E 50; Elite S/SE/SR 1994-2001, Daelim Cordi 50, Kymco Fever/ZX50, SYM DD50, and virtually any scooter engine with these measurements.
Item Weight & Package Dimensions:
• 0.3 pounds | 4.476” (OD) x 0.512” (ID) x 0.5” (H)