TFC CVT Kit (Honda Dio)
Description: TFC CVT Kit for Honda Dio/Elite 50cc engines.NOTE: Recommend using a new belt with this kit. Belt and the belt drive-facing plates KEEP DRY. All, other areas apply moly-graphite grease when assembling. Example, lubricate slider grooves, slider pins, ball bearing seat, and inner funnel area with heat-resistant moly-graphite grease. Must re-use stock variator boss, variator fan overlay, washers, and nuts. Drive belt required 654-18-30 or 669-18-30 (sold separately). Most parts also will fit Honda DIO's CVT.
Installation: Make sure variator drive face is seated properly and not get its teeth chewed by the Bendix: 1. Slack the belt by opening the CVT clutch gives belt slack to the variator side. 2. Then install the variator drive face while lifting the slack belt further away from the center boss if done properly should not see any splines between variator drive face slop-side and boss flat-side. Should be flushed together. 3. Then install the existing variator fan, washer, and hand-tight nut. 4. Finally, apply blue Loctite, torque nut to 30-35ft-lbs. For reassurance please consult your manufacturer's variator torque specs.
Specifications:TFC CVT Kit (Honda Dio) – OPTIONAL ADD-ON (IN RED).
1. Includes TFC Drive Face Forged Electroplated Blue +Star Him, Drive Face, and Kickstart him.
• 1x Drive Face Weight: 127.5gm / ID: 13.5mm (Splines 19) / OD: 114mm (Teeth 63) / H: 16mm
• 1x Stainless Steel Kickstart Him Weight: 25.5gm / ID: 13.5mm (Splines 19) / OD: 34.32mm / H: 4<7.3mm
2. Includes TFC Variator 89mm, Roller weights, Variator housing, Variator slides, and Variator top.
• 1x Alumin-Alloy Housing ID: 20mm / OD: 89mm / H: 32.44mm
• 1x Metal Top ID: 14.15mm / OD: 73.50mm / H: 11.58mm
• 3x Roller Weights (red): 16x13 7gm
• 3x Roller Weights (red): 16x13 8gm
• 3x Roller Weights (red): 16x13 9gm
• 3x Plastic Slides (black)
3. Includes TFC Secondary Sliding Sheave Assembly, slider (torque driver), O-rings and clutch nut.
• 1x Rear Pulley Plate OD: 118.5mm / Shaft ID: 17.43<21mm / OD: 34<45.1mm / H: 68.73mm
• 1x Secondary Slider Plate OD: 118.5mm / Funnel ID: 33.5mm / OD: 43mm / H: 32.70mm
• 1x Secondary Spring Seat/Funnel ID: 43mm / OD: 45<61mm / H: 30mm (Make Selection)
• 3x Secondary Slider Pins OD: 5<6mm / H: 9.5mm
• 1x Stainless Steel Clutch Nut: M28
4. Include Compression Spring, Compression spring.
• 1x Spring Comp (black): 20% stiffer than stock / L: 106mm
• Spring ID: 48.5mm / OD: 58.2mm
• Wire Gauge: 4.2mm
5. Includes TFC Clutch Performance, Clutch housing, Clutch springs, and Clutch weights.
• 1x Clutch ID: 24<28mm / OD: 104.3mm / H: mm
• 3x Clutch Springs (white):
• 3x Clutch Weights (red)
6. Include TFC Clutch Bell, Clutch bell.
• 1x Clutch Bell (10-Spokes) ID: 106.6mm / OD: 114.8mm / H: 34.54mm
• Splines: 22 / ID: 11<12mm / OD: 16.95mm / H: 17.75mm
• Made in Taiwan
• Fit Clutch Shaft Nut: M10 / Washer: M10 / Bearing Funnel: 43mm / Sockets: 14mm - 39mm
• Fit Variator Shaft Nut: M12 / Washer: M12 / Socket: 17mm
• Fit Variator Boss: 20mm / Shims: 20mm
• Fit Belt Size: 654, 669-18-30 (Fit DIO ONLY)
• Fit Clutch Springs: 1k, 1.5k, 2k rpm
• Fit Compression Spring: 1k, 1.5k, 2k rpm
• Fit Dowel Pin Set (8x10mm)
• Fit DIO 50/90cc+
Supported Models: Honda Dio AF16 AF18E 50; Elite S/SE/SR 1994-2001, Daelim Cordi 50, Kymco Fever/ZX50, SYM DD50, and virtually any scooter engine with these measurements.
Item Weight & Package Dimensions:
• 3.862 pounds | 17.5” (L) x 6.4” (W) x 5” (H)